Photovoltaic Accessories
- Ultimate EVA Repellent: Essential protective barrier for solar module laminator plates.
- Precision Transport: Minimizes solar cell breakage rates during high-speed stringing.
- Thermal Shock Durability: Built to withstand rapid heating and cooling cycles up to 360°C.
- Customizable Perforations: Seamless stringer belts tailored precisely for your vacuum suction systems.
Overview
Engineered specifically for the solar energy sector, our Photovoltaic Accessories include Solar Module Laminator PTFE Sheets and Stringer Conveyor Belts. Using a high-performance fiberglass substrate impregnated with suspended PTFE emulsion, these materials offer uniform thickness, high flexibility, and a flawlessly smooth surface. They act as critical anti-adhesive barriers and transport mediums during the high-temperature solar module assembly process.
Data Sheet
| Technical Parameter | Model 9025K | Model 9030K | Model 9035K |
|---|---|---|---|
| Base Material | High-density Woven Fiberglass | ||
| Coating Material | Premium Modified PTFE Emulsion | ||
| Color | Brown / White / Black (Anti-static) | ||
| Thickness (mm) | 0.25 ± 0.01 | 0.30 ± 0.01 | 0.35 ± 0.01 |
| Total Weight (g/m²) | 520 ± 10 | 620 ± 10 | 680 ± 10 |
| Tensile Strength (Warp / Weft) (N/5cm) | ≥2500 / ≥2200 | ≥3000 / ≥2400 | ≥3200 / ≥2800 |
| Tear Strength (Warp / Weft) (N) | ≥80 / ≥70 | ≥120 / ≥110 | ≥150 / ≥130 |
| Dimensional Stability (200°C, 15min) (%) | ≤ 1.0 | ≤ 1.0 | ≤ 1.0 |
Key Features
- Exceptional Anti-adhesion: Prevents melted EVA films and other bonding agents from sticking to the laminator press plates.
- High Precision Tracking: Stringer belts are available in seamless or double-layer composite designs to ensure minimal deviation and stable operation.
- Thermal Shock Resistance: Sustains repeated temperature fluctuations during the cell soldering and lamination process (-70°C to 360°C).
- Damage Reduction: The smooth and stable transport mechanism significantly lowers the cell breakage rate during manufacturing.
- Anti-fouling & Easy Cleaning: The modified PTFE layer resists contamination, ensuring a long operational lifespan and minimal downtime.
Product Applications
- Lamination Protection: Placed as the top cover and bottom pad within solar module laminators to protect equipment from EVA film adhesion.
- Laminator Conveyance: Textured PTFE belts used to transport solar panels inside vacuum laminators without creating suction issues.
- Cell Stringing: Used as specialized perforated conveyor belts in automatic solar cell stringer machines.
Using Procedure
1. Lamination Setup
During the lamination of PV modules, lay the PTFE sheets strictly as the outermost layers (Top Cover and Bottom Pad) enclosing the glass, EVA, solar cells, and backsheet sequence to ensure perfect release from the heating plates.
2. Stringer Belt Alignment
When installing the perforated stringer belt, ensure the vacuum holes align precisely with the machine’s suction tracking system to guarantee accurate cell positioning during the soldering phase.
Matters Needing Attention
- EVA Residue Management: Over multiple lamination cycles, vaporized EVA may slightly accumulate. Wipe the sheets regularly with a soft, lint-free cloth while warm to maintain the non-stick surface and prevent module contamination.
- Vacuum Tension Control: For stringer belts operating in vacuum environments, monitor the tension constantly. Excessive pulling force combined with high heat can elongate the belt and offset the perforation alignment.
- Replacement Cycle: Establish a strict replacement schedule. Although durable, microscopic degradation of the PTFE layer over thousands of cycles can lead to micro-scratches on solar cells or an increase in the cell breakage rate.
If you want to customize tapes of other specifications, you can contact us to customize the specifications you want.
When can I get my quotation?
We will provide you with a detailed quotation as soon as we receive your inquiry. Typically, we will send you a quote within 24 hours. If your requirements are complex or need custom services, it might take a bit longer, but we will keep you informed of the progress promptly.
What is your order schedule?
After confirming your order, we will schedule production based on your requirements and our production plan. Generally, the production cycle for standard orders is 2-3 weeks. If you have an urgent order, please contact us as soon as possible. We will do our best to accommodate your request and arrange expedited production.
Can I get samples?
Yes, we are happy to provide samples for you. Please contact our sales team with your specific needs and sample type, and we will arrange for the samples to be sent to you as soon as possible. Some samples may require a small fee, but in most cases, we offer free samples for testing and evaluation.
Can I print my logo on the tape?
Absolutely. We offer customization services and can print your logo on the tape according to your requirements. Please provide a high-quality logo file and specific printing requirements. Our design team will create a draft design for your approval. We will also provide samples for you to confirm before production.
What if I don't have detailed requirements?
If you are unsure about the specific requirements, our technical team is more than happy to offer professional advice. Just tell us your application scenario and basic needs, and we will recommend the most suitable tape solution based on our extensive experience and wide range of products. We can also provide sample testing to ensure our products meet your needs.
